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Home Products Vibrating Screeners Square Gyratory Separator
Home Products Vibrating Screeners Square Gyratory Separator

Square Gyratory Separator

  • Core Performance & Accuracy
    – 99% ultra-high screening accuracy for reliable sorting results.
    – Gentle sieving action protects material integrity, ensuring high-quality end products.
    – Large processing capacity: up to 20 tph for materials from 2 to 150 mesh.
  • Efficiency & Cost Savings
    – Fast screen replacement: complete in 10 minutes with easy push-pull operation, cutting downtime losses.
    – 30% lower power consumption with an energy-saving ABB motor.
    – 70% smaller footprint than traditional screens, with up to 6 separation stages. Maximize factory space and reduce the need for extra feeding and discharging equipment.
  • Low Maintenance & Wide Applications
    – 10-year oil-free SKF bearings to reduce long-term operational costs.
    – Bouncing ball self-cleaning technology eliminates the need for manual screen cleaning.
    – Ideal for frac sand, quartz sand, foundry sand, glass yarn, colored sand, cat litter, edible salt, sugar, and more.

    Square Gyratory Separator for High-Precision Fine Material Screening

    Achieve Up to 99% Screening Accuracy for Fine Powder & Sand Materials

    square gyratory screener factory

    Our Square Gyratory Separator is designed for high-capacity and high-precision screening of quartz sand, silica sand, frac sand, fertilizer, food powder, chemical powder, and other granular materials.

    Unlike traditional vibrating screens, the gyratory motion keeps materials on the screen surface longer, improving screening accuracy while reducing mesh blinding and material breakage.

    Suitable Materials

    Quartz sand · Silica sand · Frac sand · Sugar · Salt · PVC powder · Carbon black · Fertilizer · Resin powder · Metal powder

    Why Choose a Square Gyratory Separator?

    Unlike traditional vibrating screens, the gyratory separator uses horizontal reciprocating motion.

    This motion keeps materials on the mesh surface longer.

    As a result, the machine improves screening accuracy and reduces mesh clogging.

    Key Benefits of Our Gyratory Sifter

    Up to 99% screening efficiency
    Up to 99% screening efficiency
    * Unique gyratory motion keeps materials on the screen longer
    * delivering unmatched precision for 5mm to 150-mesh materials.
    * “Bashan” brand screen: mesh screen industry settler in China, high quality, high precision
    Gentle screening motion to protect fragile particles & 20TPH Large Sieving Capacity
    Gentle screening motion to protect fragile particles & 20TPH Large Sieving Capacity
    * Soft artificial-simulated sieving prevents breakage
    * Securing top-quality end products for food, chemical, and sand, mining industries.
    * Duplex structure: integrates two screening units into one, 1 set = 2 sets
    Fast screen replacement within 10 minutes
    Fast screen replacement within 10 minutes
    * Easy push-pull screen design: two workers can replace screens within 10 minutes
    * Human design:generally few space within two sets vibrating screen, workers can stand at either end of the machines to replace the screen.
    30% Lower maintenance and operating costs & 70% Smaller Footprint
    30% Lower maintenance and operating costs & 70% Smaller Footprint
    * Energy-saving ABB motor reduces power consumption by 30%
    * 10-year oil-free SKF bearings slash long-term maintenance costs
    * Bouncing ball self-cleaning system eliminates manual screen cleaning
    * Imported Japanese Tristar conveyor belt:No deviation, slip and aging, twice service life than ordinary belts.
    * Dutch Shell grease:ensure efficient operation of the production line.
    * Heavy-duty drive shaft

    How Does a Square Gyratory Separator Work?

    The square gyratory separator is driven by an eccentric motion system.

    This system creates horizontal gyratory movement across the screen surface.

    The motion spreads materials evenly and improves screening precision.

    Working Process

    1. Raw materials enter the feed inlet.
    2. The motor drives the gyratory motion system.
    3. Materials spread evenly across the screen surface.
    4. Fine particles pass through the mesh openings.
    5. Oversized particles are discharged separately.
    6. Bouncing balls continuously clean the mesh to prevent clogging.
    square Gyratory Seperator

    Applications by Industry

    Frac Sand & Mining

    Precision sieving for silica sand, foundry sand, and mechanism quartz sand, Cat litter, perlite, mullite sand.

    Food & Agriculture

    Gentle handling for grain, sugar, and salt to minimize product breakage.

    Chemical Processing

    Reliable separation for PVC resins, carbon black, and fine powders.

    Environmental & Recycling

    Sorting waste plastics, glass yarn, and colored sand.

    Metals & Metallurgical Industry

    magnetic materials, metallic silicon, aluminum powder, iron powder, copper powder, tantalum powder, aluminum oxide powder sieving

    Details

    Technical Specifications & Models of Gyratory Sifter

    ModelEffective Screen Area(㎡)Screen LayersPower(KW)Screen Angle(°)  Capacity(kg/h)
    FYBS12364.321-645-8°40# 6-7tph
    FYBS15365.41-65.55-8°40# 7-9tph
    FYBS20367.21-67.55-8°40# 10-12tph
    2FYBS15365.5*22-107.55-8°40# 15-20tph
    2FYBS20367.2*22-10115-8°40# 15-20tph

    Typical Application in Sand Sieving Production Line

    Regular vibrating screen

    Challenges in the Quartz Sand Industry

    Traditional screening equipment often struggles with common pain points:

    – Low screening precision

    – Frequent mesh blockage

    – High dust emissions

    – Unstable particle size distribution

    These issues directly hurt product quality and production efficiency.

    How Our Gyratory Screener Solves These Problems?

    The square gyratory screener addresses these challenges with its unique swinging motion. It delivers:

    ✅ High-precision classification ✅ Reduced mesh clogging

    ✅ Improved screening accuracy and throughput

    ✅ Uniform particle size for quartz sand products

    ✅ Lower maintenance frequency ✅ Cleaner, more efficient production environments This makes it an ideal choice for quartz sand processing enterprises.

    • Stainless steel construction
    • Food-grade design
    • Explosion-proof motor
    • Customized screen mesh sizes
    • Multi-inlet & multi-outlet configuration

    Why Choose Us as Your Gyratory Screener Supplier?

    • Professional Manufacturing Experience
    • 35,000 sq.m modern workshop with strict ISO/CE quality control
    • 10,000+ material handling experience across industries
    • 20+ experienced engineers providing custom sieving solutions
    • Comprehensive pre-sales and after-sales support, on-time delivery guarantee
    • Advanced CNC production equipment
    • Trusted by CATL, BYD, China Tobacco, YILING Phamar and other top enterprises

    Frequently Asked Questions (FAQ)

    What is the difference between a square gyratory seperator and a vibrating screen?

    Unlike vibrating screens that use vertical impact, the gyratory sifter uses a horizontal reciprocating motion, which is gentler and more efficient for ultra-fine materials.

    How do I choose the right model for my application?

    The model depends on your material, capacity, bulk density, moisture content, mesh size, and particle size distribution. Contact our engineers for a free customized recommendation.

    How do I choose the right mesh size?

    It depends on your material characteristics and target purity. Our engineers will provide recommendations based on our experience.

    How long does it take to manufacture a square gyratory screener?

    Standard models are ready within 14 working days. For custom or bulk orders, lead time is around 20-25 working days.

    How Long is Warranty Time of gyratory sifter?

    13 months since the shipping date for the whole machines.(not include the easy-broken spare part).

    How to Make Sure I Get Totally What I Want?

    – We will communicate fully with you and select the most suitable screening equipment based on your material information.
    – Before production, we will provide drawing for your final confirmation, clearly specifying all technical requirements and structural details.
    – During the manufacturing process, our professional quality inspectors conduct strict inspections on all components.
    – After production, each machine will undergo a 48 hour comprehensive test run to verify vibration stability, noise levels, and structural reliability.
    – Will send you videos and photos to check before delivery, ensure the entire machines fully meet your actual application requirements.

    How Can You Guarantee the Quality?

    We’re top factory of the vibrating screen and conveyors with 15 years industry experience in China, trusted by BASF, BYD, CATL, Wilmar, Nippon, YILING Pharmaceutical and many other famous international and China brand, quality and service are always our top priorities, if it’s the quality’s reason, we’ll undertake all the fees to replace it.

    How I Can Visit Your Factory?

    Our factory strictly implements the “6S” management mode, you can visit at any time. And tell us your visiting schedule time, we’ll pick you up at the airport or trains station. And we provide on-line visiting service too.

    How Long Will the Machine Reach to Me?

    It’ll be related to the shipping schedule and the distance between us, if you want to know more about the shipping, contact us to get it please.

    Get A Free Screening Solution

    Looking for a high-efficiency screening machine for quartz sand, silica sand, powder, or granular materials?

    Our engineering team can help you select the right gyratory separator model based on your material characteristics and production requirements.

    Contact Us Today

    • Free technical consultation
    • Model recommendation
    • Customized design support
    • Fast quotation response
    • Global shipping service

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